Detroit 60 series cam gear removal

All parts for detroit 60 series ship within 24 hrs. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic. Sunluway tdc locating pin camshaft locking timing pin alternative to w470589001500 for detroit. The ecm lab the detroit diesel series 60 ddec iv ecm duration. Mar 28, 2011 we have rebuilt many 60 series detroits in the chassis with 1 million plus miles and found the bull gear did not fail yet. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. How to replace a cylinder head on a detroit 60 series. A thrust bearing under the puller nut reduces friction during operation for smooth, easy injector removal. Seller assumes all responsibility for this listing. Page 15 for series 60 engines equipped with compact gear train assembly install camshaft bearing caps as follows. Torque camshaft cover bolts to 5666 nm 4448 lbft torque all camshaft cap bolts and stud bolts to 126146 nm 93108 lbft. Detroit diesel 60 series cam gear retaining tool m30116. Check out 12 detroit series 60 cam gear parts for sale. The 5881 is designed for use on detroit diesel series 60 applications.

The series 60 engine is an inline 6 cylinder, with wet replaceable liners, overhead cam and electronic engine control. Remove timing pin from crankshaft and alignment tool from gearcase cover. This tool is used to properly hold the cam gear stationary while removinginstalling the cam gear retaining. If you do not see the series 60 gasket set you are looking for, please use our quote request form or call us at 877. Remove the gear lash adjusting tool from the gear case. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. Detroit diesel series 60 specs, bolt torques and manuals. For series 60 engines equipped with compact gear train assembly disassemble camshaft from the camshaft gear as follows use suitable fixture to secure the camshaft assembly from movement.

We carry premium replacement parts and guides to help you understand the parts you need. M50010 20 thick set of 2 replacement feet finger for universal liner puller. On feb 21, 2008, a question titled cam seals on detroit series 60 2785 was added to the detroit forum on diesel talk. How do you replace a cam on a series 60 detroit engine. Detroit diesel 60 series j35596a cam gear lash adjusting. Measures crankshaft location to detect misfire and control engine timing. I am replacing the camshaft on my 98 series 60 detroit engine serial 06r0357227 truck vin wk950268, i am unable to get any instructions on proper proceduremy guy is a cat mech and not familar with detroit the cam. Cam gear retaining tool detroit diesel series 60 this tool is used to properly hold the cam gear stationary while removing installing the cam gear retaining bolt without damage. After final torque is achieved, turn each bolt 90 degrees 14 turn clockwise with a single smooth pull of the wrench. Install remaining bolt to camshaft gear cover torque to 6 nm 100 lbft. Install the crankshaft timing pin j 45947 into bracket and rotate the engine over by hand until. Camoo j35686b front and rear crankshaft seal and wear sleeve installer alt. Access openings are provided in the gear case cover for camshaft drive gear lash adjustment and camshaft retaining bolt removal. Injector remover detroit diesel series 60 a specially designed puller to remove seated injectors from the cylinder heads of detroit diesel series 60 inline 6 engines.

Detroit diesel tools, truck tools and diagnostics tags. There are 14l with n2 injectors ddec iv and 14l with n3 injectors ddec v also 12. I presume i need to align timing marks on the front gear, remove gear and somehow shift the cam shaft rearward so i can pull the head. Detroit diesel series 60 connecting rod bolts 1187 lb. Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. Engine gear train and timing marks the backlash between the various mating gears in the gear train should be 0. Also assuming its sohc, and the timing has been set before removal.

This is a direct replacement to part number j35642. Cam gear retaining tool detroit diesel series 60 otc tools. Otc releases new crankshaft and cam tools for detroit diesel. Detroit diesel series 60 cam gear pilot tool j35906 on. Install a heavy duty gear puller capable of withstanding the 48260 kpa 7000 psi required to remove the gear from the camshaft. Check out 53 detroit series 60 camshaft parts for sale. If your detroit is nearing 850,000 miles, this is something you are going to want to do. This j35596a cam gear lash adjusting tool for 60 series detroit diesel is a heavy duty replacement for the oem version and is made to adjust camshaft idler gear lash. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our. Detroit diesel in line 371, 471, 671 service manual.

Cam gear retaining tool detroit diesel series 60 this tool is used to properly hold the cam gear stationary while removinginstalling the cam gear retaining bolt without damage. M30125 detroit diesel water pump seal installer for late 60 series j3598819. I am replacing the camshaft on my 98 series 60 detroit. How to check the gear train timing without taking the gear. These engines are mostly used in class 8 trucks, but can also be found in industrial and generator applications as well as occasional marine applications. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear. If you should need additional truck parts and accessories, please dont hesitate to call our tollfree number 1. Remove the front cam cap slide the cam rearward, ubolt the thrust plate, pull it inside the gear housing and change your seals.

Detroit series 60 2351817 camshaft call the following number for the part. Series 60 detroit diesel engines catalog page 54, idler gear assembly groups. With the cam out and the cam gear just laying in there i am always concerned about getting the cam gear off a tooth. If you do not see the series 60 part you are looking for, please use our quote request form or call us at 877. Sell detroit diesel series 60 cam gear pilot tool j35906. Each tool is for use on multiple variants of detroit diesel engines. For series 60 engines equipped with compact gear train assembly disassemble camshaft from the camshaft gear as follows use suitable fixture to secure the camshaf t assembly from movement. To seat the cover, torque the three inside camshaft gear cover bolts to 10 nm 7 ftlb. The oil pan bolt torque specifications, of a series 60 detroit diesel engine, is 40 pounds. M30140 detroit diesel 60 series crankshaft gear puller. Detroit diesel 8929690 camshaft bearing set oem std detroit s60 12l14l sh1986 see more like this 2004 detroit diesel 14. Idler gear assembly series 60 detroit diesel engines. View online or download detroit diesel 60 operators manual, service manual.

Test drove ran great no engine noises or whini read more. For your convenience, please use the product links below to shop our inventory. The sensor portion of the trs extends through an opening in the gear case, and is positioned near the teeth of the timing wheel. Need help with your detroit diesel 60 series engine.

The 5884 secures to the cam gear case through access cover bolts on detroit diesel series 60 engines to. Detroit diesel series 60, mtu s2000 this tool is used to remove cylinder liners. Detroit diesel series 60 service manual pdf download manualslib. We offer new cylinder head gasket sets for detroit diesel series 60 11. Detroit diesel series 60 displacement, arrangement and compression. Cam gear alignment fixture detroit diesel series 60 this tool pulls the cam drive gear hub and thrust plate forward for camshaft andor thrust plate seal removal and installation.

While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he proceed. The camshaft gear assembly is located on top of the cylinder head and is removed and installed as an assembly. A bolt, inserted through a hole in the trs bracket, secures the trs assembly to the gear case. Bosch has new crankshaft and cam tools for detroit diesel engines. Camshaft drive gear lash, 61 camshaft endplay, 62 camshaft followers, 171 camshaft hub, 44 camshaft scoring, 53 camshaft thrust plate, 70 camshaft thrust plate oring, 1221 camshaft, number four, 164 camshaft, puller screw, 50 cavitation erosion, 7 center housing rotating assembly series 60. Otc releases crankshaft, cam tools for detroit diesel engines. Cam gear lash adjustment tool dda 60 series j35596a. Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly. Application works on detroit diesel series 60, two cycle 92 engines.

The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. Detroit diesel series 60 service manual pdf download. Remove the five bolts that secure the camshaft drive gear access cover to the gear case. Detroit series 60 in frame rebuild part 4 camshaft removal.

Turns a 5 hour job, taking out of the front access, to a 30 min job, taking it out of the top. Replacement tip for 5883 crankshaft alignment tool. Using a suitable press, support the camshaft securely on the press. This tool is to remove the camshaft out of the top while holding the cam gear in place and not messing with timing of engine. Nov 04, 2010 camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Camshaft gear assembly series 60 exhaust gas recirculation.

We have 3 detroit diesel 60 manuals available for free pdf download. Camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Install a heavy duty gea r puller capable of withstanding the 48260 kpa 7000 psi required to remov e the gea r from the camshaf t. Install three bolts inside camshaft gear cover, hand tighten to prevent seal damage.

Figure 44a series 60 2002 engine compact gear train assembly. We help you find the heavy duty truck parts that you need. In 1993, it was popular on many usa buses in the 11. Install the camshaft gear into the camshaft gear cover and lower it as a assembly onto the nose of the camshaft. Detroit 5060 dd dd15 dd16 mbe series tools for sale apex. Follow crosspattern bolt torquing sequence and multiple stage process leading up to the final torque process. Boltflywheel housing to gov housing inline boltoil pickup tube. I am new to the 60 series detroits, i have a couple cats and cummins i have overhauled,but no detroits. The tool installs into the gear case, engaging one of the lightening holes in the camshaft drive gear. For specs and install options on the 14 liter detroit 60 series please contact our sales department at 8883354181, send us a message on our contact page, or open up the chat window at. Egr model series 60 egr uses a camshaft gear assembly. As part of our ongoing efforts to provide our customers and distribution network partners with a simplified and consolidated online experience, all ddcsn content has been migrated to our dtnaconnect web portal and the ddcsn web portal is now retired.

While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he. Can someone send me pdf file for detroit 60 series head removal. How do you replace a cam on a series 60 detroit engine once. Atc30144 counterbore shim cutter plate for detroit diesel 60 series. On aug 14, 2009, a question titled 60 series gear case and timing. Atc j35596 detroit diesel 60 series cam gear lash adjusting tool. Viewing a thread is head removal on a 60 series detroit complicated.

Detroit diesel engine crankshaft position sensor 8929387. Remove the three bolts holding the camshaft gear pilot toolj35906 to the gear case. Injector remover detroit diesel series 60 otc tools. Series 60 2002 engines are equipped with a new compact gear train assembly. Nov 27, 20 can someone send me pdf file for detroit 60 series head removal and installation with valve adjustment with jakes. This is the second one but this time we had to replace the bull gear cause it took it out. Detroit series 60 in frame rebuild part 4 camshaft removal youtube. Easiest way is remove radiator and slide it out, assuming youve removed jake, rocker gear and cam bearings. Install the camshaft gear on the camshaft as follows. The bottom of camshaft must be firmly secured to prevent any movement. The bolts should be tighten by alternating end to end and side to side. We offer new and remanufactured camshafts and bearing sets for detroit diesel series 60 11.

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